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Part Number 2250117-368 PARTS LIST
10.1 PROCEDURE FOR ORDERING PARTS
10.2 RECOMMENDED SPARE PARTS LIST
DESCRIPTION KIT NUMBER QUANTITY
repair kit for fluid filter 250026--982 02250050-602 1
repair kit for air/fluid separator 02250106--791 1
repair kit for air filter 02250107-327 043334 1
repair kit for shaft seal 02250061--961 1
tool kit, shaft seal 001932--005 1
replacement element for thermal valve 045764 1
replacement kit for coil 250028--809 250028--387 1
repair kit for pressure regulator valve 250017--280 250019--435 1
repair kit for inlet control valve 02250050--614 1
replacement coil for solenoid valve 250030--164 250035--292 1
repair kit for soleniod valve 250030--164 250038--849 1
repair kit for minimum pressure/check valve 02250050--612 1
repair kits for separator filter 02250052--689
Sauto drain kit 250031-245 2
Ssight glass kit 250024--295 2
So--ring kit 02250056--270 2
repair kit for MPF filter 250024--361 250024--427 1
replacement element for coupling 250042--728 02250048--344 1
fluid, Sullube (five gallons) 250022--669 1
manual, Sequencing & Protocol (I) 02250057--696 1
(I) This document is required to program your personal computer to communicate with the Supervisor II panel.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.3 INLET CONTROL, SEAL/DRIVE GEAR AND PARTS
38
Section 10
ILLUSTRATIONS AND PARTS LIST
39
10.3 INLET CONTROL, SEAL/DRIVE GEAR AND PARTS
key part
number description number quantity
1 housing, drive 02250045--827 1
2 screw, flat hd M6 x 12MM 865006--012 1
3 washer 02250048--229 1
4 seat, minimum pressure valve (I) 02250047--162 1
5 stem, minimum pressure valve 02250047--163 1
6 spring, minimum pressure valve (I) 02250047--296 1
7 piston, minimum pressure valve 02250048--908 1
(I) 826502--124 1
9 spring, minimum pressure valve 02250047--161 1
10 cap, minimum pressure valve 250035--587 1
(II) 826502--152 1
15 bearing 499080--206 1
16 gear consult factory 1
17 shaft, input 02250050--540 1
18 key, 10 x 8 x 70 865210--070 1
19 housing, cover drive 02250055--887 1
20 bearing 499080--210 1
(II) 826502--152 1
22 seal (II) 02250048--316 1
23 shim, set 3.5 x 3.0 220645 1
24 cover, shaft seal 250035--254 1
25 capscrew, M8 x 20MM 829308--020 7
28 cover, inlet control 02250119--254 1
31 piston, inlet valve 02250048--909 1
32 spring, inlet piston 250042--087 1
(Continued on page 41)
(I) For maintenance on minimum pressure valve, order kit no. 02250050--612 (Note: Items not sold separately).
(II) For maintenance on ES--8 shaft seal, order tool kit part numbers 02250061--961 and 001932--005.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.3 INLET CONTROL, SEAL/DRIVE GEAR AND PARTS
40
Section 10
ILLUSTRATIONS AND PARTS LIST
41
10.3 INLET CONTROL, SEAL/DRIVE GEAR AND PARTS (CONTINUED)
key part
number description number quantity
33 spring, inlet check 250042--088 1
34 stem, inlet valve 250035--584 1
35 element, thermal valve 045764 1
36 isolator, vibration 02250047--047 2
39 sleeve, wear (II) 02250048--317 1
40 screw, sltd ft point 250042--203 1
41 screw, socket M12 x 30MM 829312--030 8
(II) For maintenance on ES--8 shaft seal, order tool kit part numbers 02250061--961 and 001932--005.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.4 MOTOR, COUPLING, FAN AND PARTS
42
Section 10
ILLUSTRATIONS AND PARTS LIST
43
10.4 MOTOR, COUPLING, FAN AND PARTS
key part
number description number quantity
1 support, motor
(15, 20, 25 HP/11, 15, 18.5 KW) 02250046--622 1
Ssupport, motor (30 HP/22 KW) 02250046--624 1
2 capscrew, M12 x 30MM 829312--030 4
3 housing, adaptor motor
(15, 20, 25 HP/11, 15, 18.5 KW) 02250045--831 1
Shousing, adaptor motor (30 HP/22 KW) 02250045--833 1
5 guard, fan 02250055--600 1
(I) 250042--728 1
7 venturi, fan inlet (15, 20 HP/11, 15 KW) 02250050--241 1
Sventuri, fan inlet (25, 30 HP/18.5, 22 KW) 02250046--603 1
8 fan, backward inclined wheel
(15, 25, 30 HP/11, 15, 18.5 KW) (I) 02250050--539 1
Sfan, backward inclined wheel
(20 HP/15 KW) (I) 02250050--240 1
9 housing, fan 02250045--829 1
10 key, 10 x 8 x 40 865210--040 1
11 motor consult factory 1
12 screw, socket M12 x 40MM 829312--040 6
13 washer, 12MM 865712--370 2
14 nut, M12 x 1.75 825912--175 2
15 washer, 8MM 865408--170 1
16 capscrew, 8MM x 16MM 828008--016 1
17 washer, 12MM 865712--370 1
18 nut, hex M12 x 1.75 825912--175 1
19 isolator, vibration 75MM x 50MM 02250047--047 1
22 spacer, shaft
(15, 20, 25 HP/11, 15, 18.5 KW) 02250049--354 1
Sspacer, shaft (30 HP/22 KW) 02250049--159 1
23 angle, support cooler 02250046--915 1
24 insert, 6MM 02250047--083 1
(I) Pre--heating required before assembly. For maintenance, order element no. 02250048--344.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.5 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- STANDARD
44
Section 10
ILLUSTRATIONS AND PARTS LIST
45
10.5 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- STANDARD
key part
number description number quantity
(I) 02250107--327 1
3 capscrew, M6 x 16MM 828006--016 4
4 washer, 6MM 865406--125 4
6 clamp, hose 250018--550 2
9 nipple, air intake 02250047--425 1
10 hose, nylon (black) 842215--004 3
12 plug, oil fill hex 250039--359 1
15 plate, identification 250026--859 1
16 capscrew, socket M16 x 70MM 829316--070 1
17 hsg, inlet plate E08E 02250055--933 1
19 capscrew, socket M16 x 60MM 829316--060 4
20 adapter, oil filter 250025--914 1
21 element, fluid filter (II) 250026--982 1
22 washer, 8MM 865408--170 3
23 capscrew, socket M8 x 60MM 839308--060 3
24 tube, oil drain extension 02250046--999 1
26 probe, rtd 02250048--457 1
27 plug, oil 02250093--566 1
28 capscrew, M16 x 100MM 829316--100 16
29 housing, bell 250034--035 1
32 fitting, compression 250028--635 1
(III) 826502--235 1
(Continued on page 47)
(I) For maintenance on air filter no. 02250107--327, order repair kit no. 043334.
(II) For maintenance on fluid filter no. 250026--982, order repair kit no. 02250050--602.
(III) For maintenance on air/fluid separator, order repair kit no. 02250106--791.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.5 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- STANDARD
46
Section 10
ILLUSTRATIONS AND PARTS LIST
47
10.5 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- STANDARD (CONTINUED)
key part
number description number quantity
34 cap, separator element 250035 ---590 1
(III) 826502--127 1
36 element, separator (III) 02250106--789 1
38 decal, fluid level see decal section 1
39 bail lifting 02250054--858 1
41 nut, hex M20 thin 02250055--630 1
42 tee, swivel 250025--835 1
43 hose, nylon (white) 02250054--860 0.83 ft
(III) For maintenance on air/fluid separator, order repair kit no. 02250106--791.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
48
10.6 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- BASIC
TO BLOWDOWN
90_ ELBOW
TO SOLENOID
VALVE INLET
FLUID FILL
PLUG
MINIMUM
PRESSURE
VALVE TEE
A
B
FLUID DRAIN
CAP
2
3
4
5
6
7
8 9
10
11
12
13 14
15
12
16
17
18
22 21 20 19
23
24
25
26 27
28
29
30
31
32
33
6
1
Section 10
ILLUSTRATIONS AND PARTS LIST
49
10.6 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS- BASIC
key part
number description number quantity
1 filter, air (I) 02250069--934 1
3 hose, nylon 842215--004 3
4 washer, 8MM 865408--170 3
5 plug, oil fill hex 250039--359 1
7 elbow, 90_
8 plate, identification 250026--859 1
10 capscrew, socket M16 x 70MM 829316--070 1
11 housing, inlet plate 02250055--933 1
13 capscrew, socket M16 x 60MM 829316--060 2
14 adapter, oil filter 250025--914 1
15 element, fluid filter (II) 250026--982 1
16 tube, oil drain extension 02250046--999 1
19 capscrew, M16 x 100MM 829316--100 16
20 housing, bell 250034--035 1
21 decal, fluid level see decal section 1
22 elbow, 90_
23 sender, temperature gauge 02250069--626 1
24 nut, hex M20 thin 02250055--630 1
25 bail, lifting 02250054--858 1
27 tee, swivel 02250025--835 1
29 cap, separator element 250035--590 1
31 element, separator (III) 02250106--789 1
33 capscrew, socket M8 x 60MM 839308--060 3
(I) For maintenance on air filter, order repair kit no. 02250094--135.
(II) For maintenance on fluid filter, order repair kit no. 02250050--602.
(III) For maintenance on separator element, order repair kit no. 02250106--791.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR/DRYER.
Section 10
ILLUSTRATIONS AND PARTS LIST
50
10.7 COMPRESSOR COOLER SYSTEM AND PARTS
1 28 5
6
10
12 26
A
C
13
14 20
23
3
21
25
1
2
4
27
11
26
24
B
16
1
25
18
25 11
1
1
25 15 15
7
11
9
22
17
3
17
25
1
1
19
3
8 3
7
9
15
TO PRESSURE SWITCH
LINE PRESSURE
CHECK
VALVE
TEE
AIR
PRESSURE
REGULATOR
PRESSURE
SWITCH
Section 10
ILLUSTRATIONS AND PARTS LIST
51
10.7 COMPRESSOR COOLER SYSTEM AND PARTS
key part
number description number quantity
1 insert, threaded blind 6MM 02250047--083 20
2 aftercooler 250040--092 1
3 capscrew, M6 x 12MM 829306--012 10
4 cooler, oil (15,20 HP) 250039--096 1
Scooler, oil (25,30 HP) 02250086--812 1
6 filter, air/separator/trap (I) 02250052--689 1
7 washer, 8MM 865408--170 7
8 cover, access 02250046--910 1
9 capscrew, 8M x 16MM 829308--016 6
11 washer, 6MM 865706--180 8
12 tube, oil in 02250047--245 1
14 elbow, 90_ 37FL 02250048--094 1
15 angle, support cooler 02250046--915 5
16 tube, oil out 02250047--244 1
17 grommet, rubber 040125 2
18 support, cooler (15,20 HP) 02250045--567 1
Ssupport, cooler (25,30 HP) 02250048--302 1
19 cover, end coler support 02250046--911 1
20 cover, access cooler support 02250048--123 1
21 washer, 6MM 865406--125 2
22 capscrew, hex 6M x 16MM 828006--016 4
23 elbow, 90_
24 connector, straight thd 02250048--819 1
26 foam, cooler oil/air 02250052--480 2
27 capscrew, M6 x 20MM 829306--020 8
28 foam, cooler after 02250052--481 1
(I) For maintenance on air/separator trap filter no. 02250052--689, order:
Sauto drain kit 250022--965 2
Ssight glass kit 250024--295 2
So--ring kit 02250056--270 2
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.8 CONTROL BOX AND PARTS- SUPERVISOR II
52
Section 10
ILLUSTRATIONS AND PARTS LIST
53
10.8 CONTROL BOX AND PARTS- SUPERVISOR II
key part
number description number quantity
3 valve, pressure regulator (I) 250017--280 1
6 washer, 8MM 865408--170 2
7 control, supervisor panel 02250071--542 1
10 transducer, pressure 0--200# 250039--910 2
11 valve, solenoid 500 psi (II) 250030--164 1
14 support, control box 02250046--914 1
15 nut, hex M6 x 1.0 825906--100 4
16 isolator, vibration 25MM OD x 10MM wide 02250046--958 2
18 wire, #8 black (varies with motor size) 850210--008 7.5 ft
22 gasket, panel 02250048--822 1
23 operator, push/pull 250028--588 1
24 contact, black 250027--125 1
25 starter, assembly consult factory 1
26 connector, cord grip 250023--496 1
27 decal, super 2 (III) 02250073--285 1
28 foam, air regulator 02250052--482 1
29 grommet 02250047--178 2
30 spacer 02250047--177 2
31 capscrew, M6 x 20MM 829306--020 2
(Continued on page 55)
(I) For maintenance on pressure regular valve no. 250017--280, order repair kit no. 250019--453.
(II) For maintenance on valve no. 250030--164, order repair kit no. 250038--849 and replacement coil no.
250035--292.
(III) This item is included with panel control no. 02250071-542 (see key number 7 above).
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.8 CONTROL BOX AND PARTS- SUPERVISOR II
54
Section 10
ILLUSTRATIONS AND PARTS LIST
55
10.8 CONTROL BOX AND PARTS- SUPERVISOR II (CONTINUED)
key part
number description number quantity
32 capscrew, socket M8 x 16MM 829308--016 2
33 connector, straight lq--tite 846400--100 1
34 nut, hex M4 x 0.7 (IV) 825904--070 8
35 washer, springlock M4 (IV) 838804--090 8
36 washer, springlock 6MM 838806--160 4
37 washer, pl xl ISO 7094--6--100HV 02250048--229 2
38 washer, ISO 7093--12--140HV 865712--370 2
(IV) This item is part of kit no. 02250051--535 and no. 02250051--536 (deluxe). To obtain this part please consult
factory.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
56
10.9 CONTROL BOX AND PARTS- ELECTRO-MECHANICAL
15
14
34
32 6
17
18
16
33
15
34
8
11
8
23 12
29
30
26
OUTLET
INLET
31
27
1
2
3
2
1
1
2
19 20
4
4
5
4
21
21
INLET
OUTLET
BLOWDOWN
VALVE
TO MINIMUM
PRESSURE
VALVE TEE
TO CHECK
VALVE TEE
TO INLET
VALVE
2
25
1
1
12
7
12 10
23
22
1
24 8
1
9
9
12 13
LINE
PRESSURE
TO PRESSURE
GAUGE
Section 10
ILLUSTRATIONS AND PARTS LIST
57
10.9 CONTROL BOX AND PARTS- ELECTRO-MECHANICAL
key part
number description number quantity
2 elbow, 90_
3 valve, pressure regulator 250017--280 1
6 washer, 8MM 865408--170 2
7 nipple, conduit
8 elbow, 90_
11 valve, solenoid 500 PSI 250030--164 1
14 support, control box 02250046--914 1
15 nut, hex M6 x 1.0 825906--100 4
16 isolator, vibration 25MM OD x 10MM wide 02250046--958 2
18 wire, #8 black (varies with motor size) 850210--008 7.5
22 switch, pressure 040694 1
24 tee, pipe galv 804415-010 1
25 starter, assembly consult factory 1
26 washer 865712--370 2
27 washer 02250048--229 2
28 foam, air regulator 02250052--482 1
29 grommet 02250047--178 2
30 spacer 02250047--177 2
31 capscrew, M6 x 20MM 829306--020 2
32 capscrew, socket M8 x 16MM 829308--016 2
33 connector, straight lq--tite 846400--100 1
34 washer, springlock 6MM 838806--160 4
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
58
10.10 INSTRUMENT PANEL- ELECTRO-MECHANICAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Section 10
ILLUSTRATIONS AND PARTS LIST
59
10.10 INSTRUMENT PANEL- ELECTRO-MECHANICAL
key part
number description number quantity
1 elbow, 90_ 250025 ---849 1
3 nut, hex metric M4 x .7 825904--070 8
4 washer, springlock M4 838804--090 8
5 gasket, panel 02250048--822 1
6 decal, panel 02250073--411 1
7 panel, instrument 02250069--058 1
8 gauge, pressure 250005--185 1
9 gauge, switch temperature 02250069--626 1
10 gasket, hourmeter 410353 1
11 hourmeter 042988 1
12 light, pilot assy green 250000--104 1
Sholder, lamp 043383 1
Slens, green 043385 1
Sbulb 043386 1
Sgasket, lamp holder 241808 1
Sgasket, lens 241809 1
13 light, pilot assy red 250000--103 1
Sholder, lamp 043383 1
Slens, red 043384 1
Sbulb 043386 1
Sgasket, lamp holder 241808 1
Sgasket, lens 241809 1
14 switch, selector 3 position 02250069--625 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
60
10.11 ENCLOSURE
1
2
3
3
3
4
4
5
5
5
5
6
6
6
7
7
8
8
8
8
9
10
11 12
13
14
15
16
Section 10
ILLUSTRATIONS AND PARTS LIST
61
10.11 ENCLOSURE
key part
number description number quantity
1 panel, roof assy 02250115 ---405 1
2 plenum 02250056--172 1
5 panel, center 224585 4
6 panel, door assy 02250100--067 3
7 panel, corner LH 224584 2
9 panel, corner RH 224583 1
10 latch 049764 4
11 trim, canopy edge 250034--157 4 ft
12 panel, access control side assy 02250050--301 1
13 panel, assy 02250056--219 1
14 panel, oil drip (European only) 02250051--653 1
16 frame 014790 1
Sframe 02250057 ---919 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
62
10.12 DECAL GROUP
1
2
3
4
5
6
7
Section 10
ILLUSTRATIONS AND PARTS LIST
63
10.10 DECAL GROUP
key part
number description number quantity
1 sign, warning -- compressor fluid fill cap 049685 1
2 sign, danger electrocution 049850 1
3 sign, warning -- hot surfaces 407408 1
4 decal, warning auto start 041065 1
5 decal, danger breath air 250027--935 1
7 decal, rotation direction 040745 1
(Continued on page 65)
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.12 DECAL GROUP
8
10
9
11
12
13
64
Section 10
ILLUSTRATIONS AND PARTS LIST
65
10.12 DECAL GROUP (CONTINUED)
key part
number description number quantity
8 decal, compressor fluid SRF 1/4000 (I) 02250069--391 1
9 decal, earth ground 02250075--046 2
Sdecal, protective earth ground (not shown) 02250075--045 1
Sdecal, PE designation (not shown) 02250075--540 1
10 decal, danger hi voltage 042218 1
11 sign, warning ground fault 049852 1
12 decal, ISO 9001 02250059--288 1
13 decal, warning lift 02250055--510 1
(Continued on page 67)
(I) Decal will change with fluid requirement.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.12 DECAL GROUP
15
14
16
17
18
19
20
66
Section 10
ILLUSTRATIONS AND PARTS LIST
67
10.12 DECAL GROUP (CONTINUED)
key part
number description number quantity
14 decal, warning auto start 250017 ---903 1
Sdecal, ES--8 Supervisor II dlx info
(not shown) 02250073--940 1
15 decal, fluid level E8E 02250046--871 1
16 decal, warning mixing fluids 02250110--891 1
(I) 02250061--016 1
j 19 decal, lift (II) 241214 2
S
20 decal, ES--8 Supervisor II front
21 decal, ES--8 Supervisor II std info
(not shown) 02250073--939 1
(I) Used only on 24KT compressors.
(II) Used on enclosed models.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
68
10.13 DECAL LOCATIONS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4
4
17
Section 10
ILLUSTRATIONS AND PARTS LIST
69
10.13 DECAL LOCATIONS (CONTINUED)
key part
number description number quantity
2 decal, danger breath air 250027--935 1
3 decal, PE designation 02250075--540 1
4 decal, earth ground 02250075--046 2
5 decal, danger hi voltage 042218 1
6 decal, compressor fluid SRF 1/4000 (I) 02250069--391 1
7 sign, danger electrocution 049850 1
8 decal, warning auto start 250017--903 1
9 decal, warning auto start 041065 1
(II) 02250061--016 1
11 decal, warning 8E lift 02250055--510 1
13 sign, warning -- hot surfaces 407408 1
14 decal, warning mixing fluids (III) 02250110--891 1
15 sign, warning -- compressor fluid fill cap 049685 1
17 sign, warning ground fault 049852 1
(I) Compressor fluids may vary. Consult Sullair to verify the fluid of your compressor if you do not know the fluid
type.
(II) Decal used for 24KT fluid machines only.
(III) Decal is placed at this location for standard machine. For closed inlet machines, consult key no. 18 of this
section.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 10
ILLUSTRATIONS AND PARTS LIST
10.13 DECAL LOCATIONS
18
21
19
20
22
70
Section 10
ILLUSTRATIONS AND PARTS LIST
71
10.13 DECAL LOCATIONS (CONTINUED)
key part
number description number quantity
18 sign, warning --- hot surfaces 407408 1
19 decal, warning mixing fluids (IV) 02250110--891 1
20 sign, warning -- compressor fluid fill cap 049685 1
21 decal, compressor fluid SRF 1/4000 (V) 02250069--391 1
22 decal, fluid leve E8E 02250046--871 1
