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Ingersoll Rand Part List 80447527
Revision C
November 2016
Contact-Cooled Rotary Screw Air Compressor
UP5 4, UP5 5, UP5 7, UP5 11c
UP6 5, UP6 7, UP6 10, UP6 15c
Parts Information
Save These Instructions
80447527 Rev. C
PARTS LIST
Item Part No. Description Qty.
1
22313001 BASE, UP-SERIES 5-15 hp (TANK MOUNT) 1
22311872 BASE, UP-SERIES 5-15 hp (FLOOR MOUNT) 1
2 22460729 ASSEMBLY, BACK PANEL (SHEET METAL/FOAM) 1
3 92368687 TAPTITE SCREW M6-1 x 12 LONG 4
80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Left End Panel to Base (Non-Dryer)
(Dwg. 22426928H3)
PARTS LIST
Item Part No. Description Qty.
1 22421143 TRAY, PANEL FILTER UP-SERIES 5-15 hp 1
2 22421853 PAD, PRE-FILTER COMPRESSOR INLET 1
3 22460745 ASSEMBLY, LEFT PANEL (SHEET METAL/FOAM) 1
4 22593354 COVER, DISCHARGE OPENING (TANK MOUNTED STD. PKGS.) 1
5 92368687 TAPTITE SCREW M6-1 x 12 LONG 6
6 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
NOTE:
COVER 22593354 AND SCREWS 92368687 REQUIRED FOR 20 inCH TANK APPLICATION
80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Left End Panel to Base (Dryer)
(Dwg. 22426928H4)
PARTS LIST
Item Part No. Description Qty.
1 22421143 TRAY, PANEL FILTER UP-SERIES 5-15 hp 1
2 22421853 PAD, PRE-FILTER COMPRESSOR INLET (FOUR PACK) 1
3 22481485 PANEL, LEFT END (UP-SERIES W/DRYER) 1
4 22481493 COVER, ACCESS (DRYER FILTERS) 1
5 92368687 TAPTITE SCREW M6-1 x 12 LONG 4
6 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 7
80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Left Panel Side Mounting Screws and Caps
(Dwg. 22426928H5)
PARTS LIST
Item Part No. Description Qty.
1 22053433 CAP, PLASTIC 18 mm HOLE 3
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Blower Inlet Panel to Base
(Dwg. 22426928H6)
PARTS LIST
Item Part No. Description Qty.
1
22460752 ASSEMBLY, BLOWER PANEL 15 hp 60 Hz, 10 hp 60 Hz (W/O DRYER, W/FOAM) 1
22317788 ASSEMBLY, BLOWER PANEL 15 hp 60 Hz, 10 hp 60 Hz (W/DRYER, NO FOAM) 1
22460760 ASSEMBLY, BLOWER PANEL 7.5/11 kW 50 Hz, 4/5.5 kW 50 Hz (W/O DRYER, W/FOAM) 1
22460034 ASSEMBLY, BLOWER PANEL 7.5/11 kW 50 Hz, 4/5.5 kW 50 Hz (W/DRYER, NO FOAM) 1
45462660 ASSEMBLY, BLOWER PANEL 5/7.5 hp 60 Hz (W/O DRYER, W/FOAM) 1
22394506 ASSEMBLY, BLOWER PANEL 5/7.5 hp 60 Hz (W/DRYER, NO FOAM) 1
2 92368687 TAPTITE SCREW M6-1 x 12 LONG 3
80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Blower Inlet Panel Back Mounting Screws
(Dwg. 22426928H7)
PARTS LIST
Item Part No. Description Qty.
1 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 2
10 80447527 Rev.C
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Blower Inlet Cone 60 Hz
(Dwg. 22426928H8)
PARTS LIST
Item Part No. Description Qty.
1 14084123 WASHER, LARGE M6 NO CHAMFER 4
2
22348239 CONE, INLET, 10/15 hp 60 Hz 1
22348221 CONE, INLET, 5/7.5 hp 60 Hz 1
3 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 4
80447527 Rev.C 11
ENCLOSURE (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Blower Inlet Cone 50 Hz
(Dwg. 22426928H9)
PARTS LIST
Item Part No. Description Qty.
1 14084123 WASHER, LARGE M6 NO CHAMFER 4
2
22348239 CONE, INLET, 4/5.5 kW 50 Hz (B) 1
22348247 CONE, INLET, 7.5/11 kW 50 Hz (A) 1
3 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 4
12 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts list
Assemble Divider Panel
(Dwg. 22426928H10)
PARTS LIST
Item Part No. Description Qty.
1 22460786 ASSEMBLY, DIVIDER PANEL (SHEET METAL/FOAM) 1
2 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
80447527 Rev.C 13
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Divider Panel Side Mounting Screws
(Dwg. 22426928H11)
PARTS LIST
Item Part No. Description Qty.
1 92368687 TAPTITE SCREW M6-1 x 12 LONG 4
14 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Motor Noise Reduction Panel
(Dwg. 22426928H12)
PARTS LIST
Item Part No. Description Qty.
1 22460737 ASSEMBLY, MOTOR PANEL (SHEET METAL/FOAM) 1
2 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
80447527 Rev.C 15
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Starter Box to Main Enclosure
(Dwg. 22426928H13)
PARTS LIST
Item Part No. Description Qty.
1 22513428 ASSEMBLY, STARTER BOX UP-SERIES 5-15 hp 1
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
16 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Starter Box Side Mounting Screws
(Dwg. 22426928H14)
PARTS LIST
Item Part No. Description Qty.
1 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
80447527 Rev.C 17
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Starter Box /Blower Panel Foam
(Dwg. 22426928H15)
PARTS LIST
Item Part No. Description Qty.
1 22386429 FOAM, STARTER BOX PANEL 25.4 mm THICK 1
18 80447527 Rev.C
PARTS LIST
Item Part No. Description Qty.
1 22401244 GUARD, BELT UP-SERIES 5-15 hp 1
2 85582823 FASTENER, U-TYPE M6-1 2
3 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
4 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 1
5 96745559 WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6 3
80447527 Rev.C 19
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Beltguard Back Mounting Screws
(Dwg. .22426928H17)
PARTS LIST
Item Part No. Description Qty.
1 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 2
20 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Right Side Panel to Base
(Dwg. 22426928H18)
PARTS LIST
Item Part No. Description Qty.
1 22460711 ASSEMBLY, RIGHT PANEL (SHEET METAL/FOAM) 1
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
80447527 Rev.C 21
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Right Side Panel Side Mounting Screws and Caps
(Dwg. 22426928H19)
PARTS LIST
Item Part No. Description Qty.
1 22053433 CAP, PLASTIC 18 mm HOLE 3
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
22 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Top Panel
(Dwg. 22426928H20)
PARTS LIST
Item Part No. Description Qty.
1 22053433 CAP, PLASTIC 18 mm HOLE 10
2 22460778 ASSEMBLY, TOP PANEL (SHEET METAL/FOAM) 1
3 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 10
80447527 Rev.C 23
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Blower Panel Top Screws and Front Panel Locator Pins
(Dwg. 22426928H21)
PARTS LIST
Item Part No. Description Qty.
1 39138490 PIN, LOCATOR 0.375 INCH 2
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 2
24 80447527 Rev.C
enclosure (up-series) ASSEMBLY drawing and parts LIST
Assemble Front Panel and Latches
(Dwg. 22426928H22)
PARTS LIST
Item Part No. Description Qty.
1 22460703 ASSEMBLY, FRONT PANEL (SHEET METAL/FOAM) 1
2 23180557 LATCH, DOOR (NEMA 4) 28 mm HEAD / 28 mm OFFSET 2
3 85038412 GASKET, 0.125 INCH x 0.75 INCH (27.0 INCH LONG.) 1
NOTE:
APPLY ADHESIVE BACKED GASKET TO BOTTOM EDGE OF FRONT PANEL.
80447527 Rev.C 25
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Base to Receiver
(Dwg. 22426936Y2)
PARTS LIST
Item Part No. Description Qty.
1
24246035 80 GAL (ASME) - 20 INCH DIA 1
22325500 80 GAL (ASME) - 24 INCH DIA 1
22348296 120 GAL (ASME) 1
18999805 272 LITRE 11 BAR CHINA 1
22479430 272 LITRE 11 BAR AUSTRALIA 1
22505614 272 LITRE 11 BAR SINGAPORE/MALAYSIA 1
70276951 272 LITRE 11 BAR INDIA 1
23730476 272 LITRE 11 BAR ESA 1
18999813 272 LITRE 16 BAR CHINA 1
22436307 272 LITRE 16 BAR AUSTRALIA 1
70276977 272 LITRE 16 BAR INDIA 1
24024093 272 LITRE 16 BAR ESA 1
22479448 500 LITRE 11 BAR CHINA 1
22505580 500 LITRE 11 BAR AUSTRALIA 1
22505622 500 LITRE 11 BAR SINGAPORE/MALAYSIA 1
70276969 500 LITRE 11 BAR INDIA 1
23730468 500 LITRE 11 BAR ESA 1
22391023 500 LITRE 16 BAR CHINA 1
22505606 500 LITRE 16 BAR AUSTRALIA 1
70276985 500 LITRE 16 BAR INDIA 1
24024101 500 LITRE 16 BAR ESA 1
2 24161168 GROMMET, INSULATION FOR 1.75 INCH HOLE, 1.5 INCH ID, 2.0 INCH OD 1
3 32346439 WASHER, LOCK - 12 mm 4
4
96719869 SCREW, HEX HEAD M12-1.75 x 20 LONG 4
96701495 SCREW, HEX HEAD (FOR EMEIA ONLY)
26 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Electric Drain Valve Assembly
(Dwg. 22426936Y3)
PARTS LIST
Item Part No. Description Qty.
1
16545998 ELBOW, STREET, 0.50, 80 GAL (STD) 1
16545998 ELBOW, STREET, 0.50, 120 GAL (STD) 1
92354513 ELBOW, STREET, 0.50, 272 LITRE (STD) 1
92354513 ELBOW, STREET, 0.50, 500 LITRE (STD) 1
2 54579248 ASSY., ELECTRIC DRAIN VALVE 1
3
95989638 CONNECTOR, 0.50, 80 GAL (STD) 1
95989638 CONNECTOR, 0.50, 120 GAL (STD) 1
22062327 CONNECTOR, 0.50, 272 LITRE (STD) 1
22062327 CONNECTOR, 0.50, 500 LITRE (STD) 1
80447527 Rev.C 27
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Electric Drain Valve Solenoid to Base
(Dwg. 22426936Y4)
PARTS LIST
Item Part No. Description Qty.
1 22457824 BRACKET, MOUNTING (EDV-2000)UP-SERIES 5-15 hp 1
2 54579248 SOLENOID, EDV (PART OF EDV ASSEMBLY 54579248) 1
3 54579248 TEE, EDV CONNECTOR (PART OF EDV ASSEMBLY 54579248) 1
4 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
5 95667341 NIPPLE, EXTRA STRONG 0.25 NPT x 0.88 INCH LONG 1
28 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Electric Drain Valve Fittings and Tube
(Dwg. 22426936Y5)
PARTS LIST
Item Part No. Description Qty.
1 39124813 TUBE, NYLON 0.25 INCH (BLACK) 2.7 FT.
2 39155478 ELBOW, 0.25 NPT x 0.25 INCH TUBING 1
3 39156336 ELBOW, 0.25 FNPT x 0.25 INCH TUBE 1
80447527 Rev.C 29
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Receiver Ball Valve
(Dwg. 22426936Y6)
PARTS LIST
Item Part No. Description Qty.
1
32106569 VALVE, BALL, 0.75 (GALLON, ASME) 1
93179661 VALVE, BALL, 0.75 (LITRE) 1
2 95458808 NIPPLE, 0.75 (GALLON, ASME) 1
2 92255934 NIPPLE, 0.75 (LITRE) 1
30 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Motor/Airend Isolation Base to Main Base
(Dwg. 22426936Y7)
PARTS LIST
Item Part No. Description Qty.
1 22348486 ASSEMBLY, BASE PLATE MOTOR/AIREND 1
2 96702402 CAPSCREW, HEX HEAD M8 x 50 4
3 96704416 NUT, HEX FLANGE LOCK SERRATED M8-1.25 4
4 96726971 WASHER, M20 PLAIN GRADE C 8
5 96740188 WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M8 4
6 22355341 ISOLATOR, AIREND (MALE)(PART OF ISOLATOR ASSEMBLY 22355341) 4
7 22355341 ISOLATOR, AIREND (FEMALE)(PART OF ISOLATOR ASSEMBLY 22355341) 4
80447527 Rev.C 31
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend Subassembly to Isolation Base
(Dwg. 22426936Y8)
PARTS LIST
Item Part No. Description Qty.
1 22288633 SUPPORT, AIREND (BACK) 10/15 hp 1
2 22357388 PLATE, BELT TIGHTENER 1
3 22465926 ASSY, SUB, CE55, 15 hp BELT DRIVE 1
4 96702261 SCREW, HEX HEAD M8-1.25 x 35.0 LONG 4
5 96702824 SCREW, HEX HEAD M8-1.25 x 20.0 LONG 2
6 96728316 LOCKWASHER, SPRING - M8 6
32 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Belt Tension Adjustment Screws
(Dwg. 22426936Y9)
PARTS LIST
Item Part No. Description Qty.
1 96704960 SCREW, HEX HEAD M10-1.50 x 60.0 LONG 2
80447527 Rev.C 33
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend Sheave Guard
(Dwg. 22426936Y10)
PARTS LIST
Item Part No. Description Qty.
1 22404834 ASSEMBLY, BELT GUARD UP-SERIES 5-15 hp 1
2 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
34 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Inlet Valve and Air Filter Assembly to Airend
(Dwg. 22426936Y11)
PARTS LIST
Item Part No. Description Qty.
1 22471817 BAFFLE, INLET VALVE 1
2 24820409 VALVE, INLET (N.C.) 1
3 42684795 GASKET, INLET VALVE 2
4 89243778 AIR FILTER (ELEMENT 88171913) 1
5 89246078 SEAL, SPACER 1
6 95235156 CLAMP, HOSE WORM DRIVE STAINLESS STEEL 1
7 96704671 WASHER, PRODUCT GRADE A M8 4
8 96708060 SCREW, SOCKET HEAD M8 x 25.0 LONG 4
80447527 Rev.C 35
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Separator Stem into Airend
(Dwg. 22426936Y12)
PARTS LIST
Item Part No. Description Qty.
1 22232813 ASSEMBLY, SEPARATOR STEM CE55 15 hp 1
2 95022133 O-RING, STANDARD -210 0.750 INCH ID x 0.125 INCH WIDTH 1
3 95025466 O-RING, STANDARD -021 0.926 INCH ID x 0.062 INCH WIDTH 1
36 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble High Air Temperature Switch into Airend
(Dwg. 22426936Y13)
PARTS LIST
Item Part No. Description Qty.
1 23681604 SWITCH, HIGH AIR TEMPERATURE. (228° F) 1
2 39404165 O-RING, ID 0.644 INCH WIDTH 0.087 INCH 1
80447527 Rev.C 37
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend Relief Valve
(Dwg. 22426936Y14)
PARTS LIST
Item Part No. Description Qty.
1
22378665 VALVE, PRESSURE SAFETY, 60 Hz (ASME) 1
22401590 VALVE, PRESSURE SAFETY, 50 Hz (PED) 1
22431761 VALVE, PRESSURE SAFETY, 8.8 BAR (GB) 1
22431779 VALVE, PRESSURE SAFETY, 11 BAR (GB) 1
22431787 VALVE, PRESSURE SAFETY, 16 BAR (GB) 1
22493902 VALVE, PRESSURE SAFETY, 11 BAR (ASME) 1
22550552 VALVE, PRESSURE SAFETY, 13.8 BAR (ASME) 1
38 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend Scavenge Tube
(Dwg. 22426936Y15)
PARTS LIST
Item Part No. Description Qty.
1 22380216 VALVE, CHECK (0.039 INCH ORIF) 0.25 BSPT x 6 mm TUBE 1
2 22770069 INSERT, 6 mm PLASTIC TUBE 1
3 92067933 ELBOW, MALE 6 mm TUBE x 0.25 BSPT 1
4 92490358 TUBE, NYLON 6 mm O.D. (BLUE) 1 FT
80447527 Rev.C 39
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Coolant Filter and Separator Element. Install Coolant Fill Decal.
(Dwg. 22426936Y16)
PARTS LIST
Item Part No. Description Qty.
1
24071771 DECAL, ULTRA EL 1
24071755 DECAL, ULTRA FG 1
22870109 DECAL, ULTRA PLUS 1
23175243 DECAL, ULTRA 1
2 24121212 ELEMENT, SEPARATOR 1
3 39329602 ELEMENT, COOLANT FILTER 1
40 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Motor to Isolation Base
(Dwg. 22426936Y17)
PARTS LIST
Item Part No (IE2). Part No (IE3). Description Qty.
1
22368203 47555994001 MOTOR, 15 hp 200V 60 HZ FV ODP 1
22479042 N/A MOTOR, 15 hp 200V 60 HZ FV/SD TEFC 1
22368211 47555993001 MOTOR, 15 hp 230/460V 60 HZ FV ODP 1
22374862 N/A MOTOR, 15 hp 230/460V 60 HZ FV/SD TEFC 1
22483473 - MOTOR, 15 hp 380V 60 HZ FV ODP 1
22416960 - MOTOR, 15 hp 380V 60 HZ FV/SD TEFC 1
22368229 47555995001 MOTOR, 15 hp 575V 60 HZ ODP 1
22479059 N/A MOTOR, 15 hp 575V 60 HZ FV/SD TEFC 1
23871809 - MOTOR, 11 kW 220V 50 HZ FV/SD IP55 - IE2 1
23886385 - MOTOR, 11 kW 380V 50 HZ S/D IP55 - IE2 1
23871783 - MOTOR, 11 kW 400V 50 HZ FV/SD IP55 - IE2 1
22368237 47555990001 MOTOR, 10 hp 200V 60 HZ FV ODP 1
22479067 N/A MOTOR, 10 hp 200V 60 HZ FV/SD TEFC 1
22368245 47555989001 MOTOR, 10 hp 230/460V 60 HZ FV ODP 1
22368526 N/A MOTOR, 10 hp 230/460V 60 HZ FV/SD TEFC 1
80447527 Rev.C 41
Item Part No (IE2). Part No (IE3). Description Qty.
1
22483481 - MOTOR, 10 hp 380V 60 HZ FV ODP 1
22416978 - MOTOR, 10 hp 380V 60 HZ FV/SD TEFC 1
22368252 47555991001 MOTOR, 10 hp 575V 60 HZ FV ODP 1
22479075 N/A MOTOR, 10 hp 575V 60 HZ FV/SD TEFC 1
23871817 - MOTOR, 7.5 kW 220V 50 HZ FV/SD IP55 - IE2 1
23886377 - MOTOR, 7.5 kW 380V 50 HZ FV/SD IP55 - IE2 1
23871791 - MOTOR, 7.5 kW 400V 50 HZ FV/SD IP55 - IE2 1
22368260 47555986001 MOTOR, 7.5 hp 200V 60 HZ FV ODP 1
22479083 N/A MOTOR, 7.5 hp 200V 60 HZ FV/SD TEFC 1
22368278 47555985001 MOTOR, 7.5 hp 230/460V 60 HZ FV ODP 1
22374870 N/A MOTOR, 7.5 hp 230/460V 60 HZ FV/SD TEFC 1
22483499 - MOTOR, 7.5 hp 380V 60 HZ FV ODP 1
22416986 - MOTOR, 7.5 hp 380V 60 HZ FV/SD TEFC 1
22368286 47555987001 MOTOR, 7.5 hp 575V 60 HZ FV ODP 1
22479091 N/A MOTOR, 7.5 hp 575V 60 HZ FV/SD TEFC 1
22399182 - MOTOR, 7.5 hp 230/1/60 TEFC 1
23871825 - MOTOR, 5.5 kW 220/3/50 FV/SD IP55 - IE2 1
23886369 - MOTOR, 5.5 kW 380V 50 HZ S/D IP55 - IE2 1
23871775 - MOTOR, 5.5 kW 400V 50 HZ FV/SD IP55 - IE2 1
22368294 47555982001 MOTOR, 5 hp 200V 60 HZ FV ODP 1
22479109 N/A MOTOR, 5 hp 200V 60 HZ FV/SD TEFC 1
22368302 47555981001 MOTOR, 5 hp 230/460V 60 HZ FV ODP 1
22368534 N/A MOTOR, 5 hp 230/460V 60 HZ FV/SD TEFC 1
22483507 - MOTOR, 5 hp 380V 60 HZ FV ODP 1
22416994 - MOTOR, 5 hp 380V 60 HZ FV/SD TEFC 1
22368310 47555983001 MOTOR, 5 hp 575V 60 HZ FV ODP 1
22479117 N/A MOTOR, 5 hp 575V 60 HZ FV/SD TEFC 1
22474175 - MOTOR, 5 hp 200/1/60 ODP 1
22479513 - MOTOR, 5 hp 200/1/60 TEFC 1
22399166 - MOTOR, 5HP 230/1/60 ODP 1
22399174 - MOTOR, 5 hp 230/1/60 TEFC 1
23871833 - MOTOR, 4 kW 220/3/50 FV/SD IP55 - IE2 1
23886351 - MOTOR, 4 kW 380V 50HZ FV/SD IP55 - IE2 1
23871767 - MOTOR, 4 kW 400V 50HZ FV/SD IP55 - IE2 1
2
23454390 - BLOWER, 5/7.5 hp 60 Hz 1
23454382 - BLOWER, 10 hp 60 Hz, 4/5.5 kW 50 Hz 1
23454374 - BLOWER, 15 hp 60 Hz 1
23454408 - BLOWER, 7.5/11 kW 50 Hz 1
3 96704846 - NUT, HEX FLANGE LOCK SERRATED M10-1.50 4
4 96705983 - SCREW, HEX HEAD M10-1.50 x 35.0 LONG 4
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing and parts list
PARTS LIST CONTINUED
42 80447527 Rev.C
AIREND/MOTOR (UP-SERIES) ASSEMBLY drawing
Assemble Motor and Airend Drive Sheaves
(Dwg. 22426936Y18)
PARTS LIST
NOT ILLUSTRATED 1 2 3
Group Belt Bushing Sheave, Airend side Sheave, Motor Side
15 hp 125 PSIG 89306302 22375125 22375265 22386734
15 hp 150 PSIG 54400726 22375125 22375273 22386734
15 hp 210 PSIG 22499552 22375125 22375281 22386742
10 hp 125 PSIG 54420708 22375125 22375299 22386742
10 hp 150 PSIG 89306302 22375125 22375307 22386742
10 hp 210 PSIG 89296586 22375125 22375315 22386742
7.5 hp 125 PSIG 89306294 22386908 22386544 22386775
7.5 hp 150 PSIG 89296560 22386908 22408801 22408769
7.5 hp 210 PSIG 89296578 22386908 22408819 22408769
5 hp 125 PSIG 89296560 22386908 22386577 22386775
5 hp 150 PSIG 89296560 22386908 22386585 22386783
5 hp 210 PSIG 89296578 22386908 22386593 22386783
11 kW 8 BAR 89296586 22386882 22409304 22386759
11 kW 10 BAR 89296586 22386882 22386676 22386759
11 kW 14.5 BAR 54400726 22386882 22386684 22386734
7.5 kW 8 BAR 54400726 22386882 22409296 22386734
7.5 kW 10 BAR 22499552 22386882 22386700 22386742
7.5 kW 14.5 BAR 89306302 22386882 22386718 22386742
5.5 kW 8 BAR 54438106 22386890 22386635 22408744
5.5 kW 10 BAR 54438106 22386890 22386643 22408744
5.5 kW 14.5 BAR 89296560 22386890 22408801 22408769
4 kW 8 BAR 89296552 22386890 22386635 23678584
4 kW 10 BAR 89296552 22386890 22386643 22386783
4 kW 14.5 BAR 89296560 22386890 22386650 22386783
80447527 Rev.C 43
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Cooler to Main Enclosure Top Panel
(Dwg. 22427546U2)
PARTS LIST
Item Part No. Description Qty.
1 22357941 ASSEMBLY, COOLER 15 hp 1
2 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1 4
3 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 4
44 80447527 Rev.C
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Cooler Side Flange Mounting Screws
(Dwg. 22427546U3)
PARTS LIST
Item Part No. Description Qty.
1 22481030 BAFFLE, COOLER (SEE NOTE BELOW) 1
2 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1 2
3 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 2
NOTE:
COOLER BAFFLE IS USED ON 7.5 HP AND 10 HP 210 PSIG UNITS ONLY.
80447527 Rev.C 45
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Thermal Valve Block and Fittings to Cooler
(Dwg. 22427546U4)
PARTS LIST
Item Part No. Description Qty.
1 22186688 PLUG, THERMAL VALVE (1.3125 INCH SAE) 1
2 22186696 SPRING, THERMAL VALVE 1
3 22305965 UNION, 0.875-14 INCH SAE STR. THD. (W/VITON O-RINGS) 1
4 22456214 MANIFOLD, THERMAL VALVE (MACHINED) 1
5 22463368 ACTUATOR, THERMAL 181°F 1
6 22856991 CAGE, THERMAL VALVE 1
7 95052379 ELBOW, 0.50 TUBE x 0.875 INCH SAE 1
8 95647889 TEE, BRANCH 0.50 TUBE x 0.88 INCH SAE 1
46 80447527 Rev.C
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Oil Line Fittings to Airend and Cooler
(Dwg. 22427546U5)
PARTS LIST
Item Part No. Description Qty.
1 95938122 CONNECTOR, 0.50 TUBE x 0.75 INCH SAE 1
2 95988358 ELBOW, 0.50 TUBE x 0.56 INCH SAE 1
3 95992822 ELBOW, 0.50 TUBE x 0.75 INCH SAE 1
80447527 Rev.C 47
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Separator Element to Oil Filter Tube
(Dwg. 22427546U6)
PARTS LIST
Item Part No. Description Qty.
1 22380216 VALVE, CHECK (0.039 ORIF) 0.25 BSPT x 6 mm TUBE 1
2 22770069 INSERT, 6 mm PLASTIC TUBE 1
3 92067933 ELBOW, MALE METRU-LOK 6 mm TUBE x 0.25 BSPT 1
4 92490358 TUBE, NYLON 6 mm O.D. (BLUE) 1 FT
48 80447527 Rev.C
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Oil Return Hose Assembly (Oil Cooler out to Thermal Valve Block Tee)
1
(Dwg. 22427546U7)
PARTS LIST
Item Part No. Description Qty.
1
48662290 HOSE, HYD. STR x 90° -8 x 15 INCH LONG, RUBBER 1
24279135 HOSE, HYD. STR x 90° -8 x 15 INCH LONG, PTFE 1
80447527 Rev.C 49
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Minimum Pressure Check Valve Assembly to Cooler
(Dwg. 22427546U8)
PARTS LIST
Item Part No. Description Qty.
1 23410806 VALVE, CHECK MINIMUM PRESSURE 1
50 80447527 Rev.C
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Oil Return Hose Assembly (Thermal Valve Block Tee to Airend)
(Dwg. 22427546U9)
PARTS LIST
Item Part No. Description Qty.
1
48662290 HOSE, HYD. STR x 90° -8 x 15 INCH LONG, RUBBER 1
24279135 HOSE, HYD. STR x 90° -8 x 15 INCH LONG, PTFE 1
80447527 Rev.C 51
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend to Thermal Valve Block Hose Assembly
(Dwg. 22427546U10)
PARTS LIST
Item Part No. Description Qty.
1
48662282 HOSE, HYD. STR x 90° -8 x 20 INCH LONG, RUBBER 1
24279127 HOSE, HYD. STR x 90° -8 x 20 INCH LONG, WITH PTFE 1
52 80447527 Rev.C
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Airend Air Discharge to Minimum Pressure Check Valve Hose Assembly
(Dwg. 22427546U11)
PARTS LIST
Item Part No. Description Qty.
1 85560274 HOSE, HYD. STR x STR-12 x 22 INCH LONG 1
80447527 Rev.C 53
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Gauge Panel to Starter Box
(Dwg. 22429013T2)
PARTS LIST
Item Part No. Description Qty.
1 22529234 GAUGE PANEL (0-400 PSIG NON-DRYER) 1
22529259 GAUGE PANEL (0-400 PSIG W/DRYER) 1
22529234 GAUGE PANEL (0-300 PSIG NON-DRYER) 1
22529259 GAUGE PANEL (0-300 PSIG W/DRYER) 1
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 3
54 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Hour Meter and E-stop Button into Starter Panel
(Dwg. 22429013T3)
PARTS LIST
Item Part No. Description Qty.
1 22481501 METER, HOUR 1
2 24770687 STOP, EMERGENCY W/ 1-NC & 1-NO 1
80447527 Rev.C 55
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Pressure Gauge to Gauge Panel
(Dwg. 22429013T4)
PARTS LIST
Item Part No. Description Qty.
1 22487110 GAUGE PANEL (0-400 PSIG NON-DRYER) 1
22487110 GAUGE PANEL (0-400 PSIG W/DRYER) 1
54772058 GAUGE PANEL (0-300 PSIG NON-DRYER) 1
54772058 GAUGE PANEL (0-300 PSIG W/DRYER) 1
56 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Push Button Reset Switch and Indicator Lights
(Dwg. 22429013T5)
PARTS LIST
Item Part No. Description Qty.
1 22384929 ASSEMBLY, GREEN LIGHT INDICATOR 1
2 22384937 ASSEMBLY, YELLOW LIGHT INDICATOR 1
3 22441489 ASSEMBLY, GREEN PUSH BUTTON RESET 1
80447527 Rev.C 57
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Starter Components Mounting Panel
(Dwg. 22429013T6)
PARTS LIST
Item Part No. Description Qty.
1 22411987 RAIL, DIN, 35 WIDE x 200 LONG 2
2 22413991 PLATE, STARTER COMP. MTG. (UP-SERIES) 1
3 32342123 LUG, GROUNDING 2
4 35252279 SCREW, SLOTTED WASHER HEAD TAPPING #10 x 0.50 LONG ZINC PLATED 4
5 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
6 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1 6
58 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Starter Components to Mounting Base
(Dwg. 22429013T7)
PARTS LIST
Item Part No. Description Qty.
1 22168090 JUMPER, 2-POLE 3
2 SEE TABLE FUSE, AMP CLASS CC TIME DELAY 2
3 22294037 RELAY, DELAY (RESTART) 1
4 SEE TABLE CONTACTOR 1
5 SEE TABLE TRANSFORMER W/FUSE BLOCK 1
6 22477244 DECAL, GROUND SYMBOL 3
7 23494743 JUMPER, 3-POLE 2
8 SEE TABLE RELAY, OVERLOAD 1
9 23574643 PLATE, PARTITION 2
10 SEE TABLE FUSE, UL CLASS CC 600V NON-TIME DELAY 1
11 35252279 SCREW, SLOTTED WASHER HEAD TAPPING NO. 10 X .50 LONG ZINC PLATED 4
12 39252903 BLOCK, TERMINAL 17
13 39252937 STOP, DIN RAIL 3
14 39255559 RELAY, CONTROL 1 S
80447527 Rev.C 59
Starter Description Contactor Overload Transformer Fuse
1FU /2FU
Primary
Fuse
3FU
Secondary
Timer
(not
shown)
42569384 STARTER 10 hp 200V 60 Hz F.V. 22384440 23053754 22410724 22177299 32203176
42569392 STARTER 10 hp 230V 60 Hz F.V. 22384424 23551245 22395891 22177299 32203176
42578930 STARTER 10 hp 380V 60 Hz F.V. 22056410 23551286 22409387 39193289 32203176
42569400 STARTER 10 hp 460V 60 Hz F.V. 22384408 23551252 22395891 22177307 32203176
42594499 STARTER 10 hp 460V 60 Hz
S/D
22056410
(KM1&KM2)
22384408
(KM3)
23551229 22395891 22177307 32203176 22218648
42569418 STARTER 10 hp 575V 60 Hz F.V. 22395941 23551237 22410732 81291601 32203176
42569608 STARTER 11 kW 220V 50 Hz &
15 hp 230V 60 Hz S/D
22056410
(KM1&KM2)
22384408
(KM3)
22395917 22395891 22177299 32203176 22218648
42569566 STARTER 11 kW 380/400/415V
50 Hz S/D
22384408
(KM1&KM2)
22395941
(KM3)
22395933 22409387 39193289 32203176 22218648
42569343 STARTER 15 hp 200 V 60 Hz F.V. 22384457 23551302 24775330 22355234 39178710
42569350 STARTER 15 hp 230V 60 Hz F.V. 22384440 23551278 24775348 39178728 39178710
42578948 STARTER 15 hp 380V 60 Hz F.V. 22384424 23551294 22409387 39193289 32203176
42569368 STARTER 15 hp 460V 60 Hz F.V. 22056410 23551286 22395891 22177307 32203176
42594481 STARTER 15 hp 460V 60 Hz
S/D
22056410
(KM1&KM2)
22384408
(KM3)
23551237 22395891 22177307 32203176 22218648
42569376 STARTER 15 hp 575V 60 Hz F.V. 22384408 23551252 22410732 81291601 32203176
42574319 STARTER 4 kW 220V 50 Hz F.V. 22384408 22395933 22395891 22177299 32203176
42569632 STARTER 4 kW 220V 50 Hz S/D 22395941
(KM1&KM2)
22395966
(KM3)
22395958 22395891 22177299 32203176 22218648
42574285 STARTER 4 kW 380/400/415V
50 Hz F.V.
22395966 22409411 22409387 39193289 32203176
42569590 STARTER 4 kW 380/400/415V
50 Hz S/D
22395966
(KM1&KM2)
22395966
(KM3)
22409429 22409387 39193289 32203176 22218648
42578906 STARTER 5 hp 200/1/60 F.V. 22384424 23551294 22410724 22177299 32203176
42569475 STARTER 5 hp 200V 60 Hz F.V. 22384408 23551252 22410724 22177299 32203176
42569517 STARTER 5 hp 230/1/60 F.V. 22384424 23551294 22395891 22177299 32203176
42569483 STARTER 5 hp 230V 60 Hz F.V. 22384408 23551252 22395891 22177299 32203176
42578914 STARTER 5 hp 380V 60 Hz F.V. 22395966 23551229 22409387 39193289 32203176
42569491 STARTER 5 hp 460V 60 Hz F.V. 22395966 23551211 22395891 22177307 32203176
42569509 STARTER 5 hp 575V 60 Hz F.V. 22395966 23551211 22410732 81291601 32203176
42574301 STARTER 5.5 kW 220V 50 Hz
F.V.
22384416 22395917 22395891 22177299 32203176
STARTER PANEL (UP-SERIES) ASSEMBLY AND PARTS LIST
60 80447527 Rev.C
Starter Description Contactor Overload Transformer Fuse
1FU /2FU
Primary
Fuse
3FU
Secondary
Timer
(not
shown)
42569624 STARTER 5.5 kW 220V 50 Hz
S/D
22395941
(KM1&KM2)
22395966
(KM3)
22395958 22395891 22177299 32203176 22218648
42574277 STARTER 5.5 kW 380/400/415V
50 Hz F.V.
22395941 22395958 22409387 39193289 32203176
42569582 STARTER 5.5 kW 380/400/415V
50 Hz S/D
22395966
(KM1&KM2)
22395966
(KM3)
22409411 22409387 39193289 32203176 22218648
42569426 STARTER 7.5 hp 200V 60 Hz
F.V.
22384424 23551294 22410724 22177299 32203176
42569467 STARTER 7.5 hp 230/1/60 F.V. 22384432 23551260 22395891 22177299 32203176
42569434 STARTER 7.5 hp 230V 60 Hz
F.V.
22056410 23551286 22395891 22177299 32203176
42578922 STARTER 7.5 hp 380V 60 Hz
F.V.
22384408 23551252 22409387 39193289 32203176
42569442 STARTER 7.5 hp 460V 60 Hz
F.V.
22395941 23551237 22395891 22177307 32203176
42569459 STARTER 7.5 hp 575V 60 Hz
F.V.
22395966 23551229 22410732 81291601 32203176
42569616 STARTER 7.5 kW 220V 50 Hz &
10 hp 230V 60 Hz S/D
22056410
(KM1&KM2)
22384408
(KM3)
22395917 22395891 22177299 32203176 22218648
42574293 STARTER 7.5 kW 220V 50 Hz
F.V.
22384424 22395925 22395891 22177299 32203176
42574269 STARTER 7.5 kW 380/400/415V
50 Hz F.V.
22384416 22395917 22409387 39193289 32203176
42569574 STARTER 7.5 kW 380/400/415V
50 Hz S/D
22395941
(KM1&KM2)
22395966
(KM3)
22395958 22409387 39193289 32203176 22218648
STARTER PANEL (UP-SERIES) ASSEMBLY AND PARTS LIST
80447527 Rev.C 61
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Starter Panel Door
(Dwg. 22429013T8)
PARTS LIST
Item Part No. Description Qty.
1 22053433 CAP, PLASTIC 18 mm HOLE 4
2
22479232 STARTER PANEL (NEMA 1) 1
22398366 STARTER PANEL (IP55/NEMA 4) 1
3 85034544 GASKET, SLIDE ON 58 “
4 85038412 GASKET, 0.125 INCH x 0.75 INCH (ADHESIVE BACKED) 64.5 “
5 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 4
NOTES:
1. ADHESIVE BACKED GASKET STRIPS SHOWN ARE TO BE APPLIED TO THE BACK FLANGE SURFACES OF THE
STARTER BOx COVER ON NEMA4/IP55 PACKAGES ONLY. CUT LENGTHS OF GASKET 85038412: 2X 23.25”
AND 2X 9.0”
2. SLIDE ON GASKET GOES ON THE STARTER BOx ON NEMA 4/IP55 PACKAGES ONLY.USE SILICONE
SEALANT TO CONNECT OPEN ENDS.
62 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Gauge to Pressure Switch Tube
(Dwg. 22429013T9)
PARTS LIST
Item Part No. Description Qty.
1 22420376 CONNECTOR, METRU-LOK 6 mm TUBE x 0.25 FNPT 1
80447527 Rev.C 63
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Plugs in Left Side of Starter Box
(Dwg. 22429013T10)
PARTS LIST
Item Part No. Description Qty.
1 39130000 KNOCKOUT PLUG, 0.50 INCH PLASTIC 2
64 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Grommets into Bottom of Starter box (for NEMA4/IP55 only)
(Dwg. 22429013T11)
PARTS LIST
Item Part No. Description Qty.
1 22160030 WASHER, NEOPRENE (WITH ADHESIVE BACKING) 4
2 22451140 WASHER, NEOPRENE (WITH ADHESIVE BACKING) 1
80447527 Rev.C 65
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Cable Gland into Starter Box
(Dwg. 22429013T12)
PARTS LIST
Item Part No. Description Qty.
1 92877018 GLAND, CABLE (LIQUID TIGHT FITTING) 2
66 80447527 Rev.C
STARTER PANEL (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Adhesive Backed Neoprene Washers to Back of Starter Box (NEMA4/IP55 only)
(Dwg. 22429013T13)
PARTS LIST
Item Part No. Description Qty.
1 22160030 WASHER, NEOPRENE (WITH ADHESIVE BACKING) 3
80447527 Rev.C 67
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Electric Drain Valve
(Dwg. 22511034U2)
PARTS LIST
Item Part No. Description Qty.
1 22457824 BRACKET, MOUNTING (EDV-2000)UP-SERIES 5-15 hp 1
2 37143542 0.25 INCH STREET ELBOW 1
3 54410931 ASSEMBLY, ELECTRIC DRAIN VALVE (W/0.437 INCH ORIFICE) 1
4 54410931 SOLENOID VALVE BODY (COMPONENT OF 54410931) 1
5 54410931 SOLENOID VALVE CONTROLS (COMPONENT OF 54410931) 1
6 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
7 95037412 BUSHING, REDUCER 0.50 NPT x 0.25 FNPT 1
8 95944567 NIPPLE, EXTRA STRONG 0.25 NPT x 1.50 INCH LONG 1
9 95952388 COUPLING, STANDARD 0.50 NPT x 1.50 INCH LONG
68 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Module to Sub-base
(Dwg. 22511034U3)
PARTS LIST
Item Part No. Description Qty.
1 SEE TABLE DRYER, X-CHILL 1
2 85038412 GASKET (ADHESIVE BACKED) SEE TABLE
Group Dryer Gasket Qty.
60 Hz 10/15 hp 60 Hz 10/15 hp (W/BYPASS) 42567933 0.08 ROLL
60 Hz 5/7.5 hp 60 Hz 5/7.5 hp (W/BYPASS) 42568428 0.08 ROLL
50 Hz 4/11 kW 50 Hz 4/11 kW (W/BYPASS) 42564591 0.04 ROLL
NOTE:
APPLY TWO STRIPS OF GASKET TAPE TO BASE BETWEEN DRYER MOUNTING SLOTS.
80447527 Rev.C 69
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Condensate Manifold Block to Dryer Module
(Dwg. 22511034U4)
PARTS LIST
Item Part No. Description Qty.
1 22480107 MANIFOLD, CONDENSATE (UP-SERIES DRYER) 1
2 96706809 SCREW, HEX HEAD M6-1 x 40 LONG 2
3 96727573 WASHER, SPRING LOCK, CURVED TYPE A, M6 2
70 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Tube from Condensate Manifold Block to Electric Drain Valve
(Dwg. 22511034U5)
PARTS LIST
Item Part No. Description Qty.
1 39124821 TUBE, 0.375 INCH SYNFLEX 2.5 FT
2 39155650 ELBOW, 0.25 NPT x 0.38 INCH TUBING 1
3 39156419 CONNECTOR, 0.25 NPT x 0.38 INCH TUBING 1
80447527 Rev.C 71
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Mounting Bracket
(Dwg. 22511034U6)
PARTS LIST
Item Part No. Description Qty.
1 22458756 BRACKET, DRYER MOUNTING (UP-SERIES 5-15 hp) 1
2 39917489 SCREW, HEX HEAD FLANGE M6 x 16.0 LONG 2
72 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Top Guard
\
1
5
6
3
4
2
(Dwg. 22511034U7)
PARTS LIST
Item Part No. Description Qty.
1 22479356 GUARD, DRYER (TOP) (UP-SERIES 5-15HP) 1
2 24615502 DECAL, DRYER BYPASS (TEMPERATURE) 1
3 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 2
4 95031779 ELBOW, INVERTED FLARE 90° MALE 0.75 TUBE X 0.50 NPT 2
5 95654208 CLAMP, HOSE SUPPORT 1.0 INCH NOMINAL DIA HOSE 1
6 54386974 COUPLING, STANDARD 0.50 NPT X 1.50 LONG 1
80447527 Rev.C 73
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Filters
(Dwg. 22511034U8)
PARTS LIST
Item Part No. Description Qty.
1 22402838 TUBE ASSEMBLY, DISCHARGE (COMPRESSOR DISCHARGE/FILTERS) 1
2
GENERAL
PURPOSE
FILTER
24233371 FILTER, (FA 75 IGX) (F-CAST SERIES) (ELEMENT 24241895) (60 Hz 5/7.5 hp 50 Hz
4/5.5 KW) 1
85567121 FILTER, (DH F71 IGX) (ELIMINATOR SERIES) (ELEMENT 85565547) (60 Hz 5/7.5 hp 50
Hz 4/5.5 KW) 1
24233454 FILTER, (FA 101 IGX) (F-CAST SERIES) (ELEMENT 24241952) (60 Hz 10/15 hp 50 Hz
7.5/11 KW) 1
85567162 FILTER, (DH F108 IGX) (ELIMINATOR SERIES) (ELEMENT 85565588) (60 Hz 10/15 hp
50 Hz 7.5/11 KW) 1
3
HIGH
EFFICIENCY
FILTER
24233397 FILTER, (FA 75 IHX) (F-CAST SERIES) (ELEMENT 24241903) (60 Hz 5/7.5 hp 50 Hz
4/5.5 KW) 1
85567139 FILTER, (DH F71 IHX) (ELIMINATOR SERIES) (ELEMENT 85565554) (60 Hz 5/7.5 hp 50
Hz 4/5.5 KW) 1
24233470 FILTER, (FA 101 IHX) (F-CAST SERIES) (ELEMENT 24241960) (60 Hz 10/15 hp 50 Hz
7.5/11 KW) 1
85567170 FILTER, (DH F108 IHX) (ELIMINATOR SERIES) (ELEMENT 85565596) (60 Hz 10/15 hp
50 Hz 7.5/11 KW) 1
4 24361925 CLAMP KIT FC75I-FC110I 1
5 95031761 ELBOW, INVERTED FLARE 90° MALE 0.75 TUBE x 0.75 NPT 1
6 95083275 CONNECTOR, INVERTED FLARE 0.75 NPT x 0.75 TUBE 1
74 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Tube Assembly from Filters to Heat Exchanger
(Dwg. 22511034U9)
PARTS LIST
Item Part No. Description Qty.
1 23317019 TUBE, FILTERS/DRYER INLET 1
2 95031761 ELBOW, INVERTED FLARE 90° MALE 0.75 TUBE x 0.75 NPT 1
80447527 Rev.C 75
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Condensate Tube from General Purpose Filter to Condensate Manifold Block
(Dwg. 22511034U10)
PARTS LIST
Item Part No. Description Qty.
1 22601371 CONNECTOR, MALE 0.25 NPT x 6 mm TUBE 2
2 92490358 TUBE, NYLON 6 mm O.D. (BLUE) 0.7 FT.
76 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Condensate Tube from High Efficiency Filter to Condensate Manifold Block
(Dwg. 22511034U11)
PARTS LIST
Item Part No. Description Qty.
1 22601389 ELBOW, MALE 0.25 NPT x 6 mm TUBE 1
2 22602197 VALVE, CHECK 0.25 NPT MALE x 6 mm TUBE 1
3 92490358 TUBE, NYLON 6 mm O.D. (BLUE) 1 FT
80447527 Rev.C 77
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Condensate Tube from Moisture Separator to Condensate Manifold Block
(Dwg. 22511034U12)
PARTS LIST
Item Part No. Description Qty.
1 22601371 CONNECTOR, MALE 0.25 NPT x 6 mm TUBE 1
2 22602197 VALVE, CHECK 0.25 NPT MALE x 6 mm TUBE 1
3 92490358 TUBE, NYLON 6 mm O.D. (BLUE) 2.2 FT
78 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Standard Discharge Tube Assembly to Receiver (No Dryer)
2
1
3
(Dwg. 22511034U13)
PARTS LIST
Item Part No. Description Qty.
1 24435687 TUBE ASSEMBLY, DISCHARGE, 80 GAL. - 20 INCH DIA (STD) 1
22435200 TUBE ASSEMBLY, DISCHARGE, 80 GAL. - 24 INCH DIA (STD) 1
22441414 TUBE ASSEMBLY, DISCHARGE 120 GAL. (STD) 1
22469597 TUBE ASSEMBLY, DISCHARGE, 272 LITRE (STD) 1
22771281 TUBE ASSEMBLY, DISCHARGE, 272 LITRE (STD)-ESA 1
22469613 TUBE ASSEMBLY, DISCHARGE, 500 LITRE (STD) 1
22771315 TUBE ASSEMBLY, DISCHARGE, 500 LITRE (STD)-ESA 1
2 92106210 CONNECTOR, MALE 0.75 BSPT X -12JIC 1
3 95937637 ELBOW, 0.75 TUBE X 0.75 NPT, 80 GAL. - 20 INCH DIA (STD), 24 INCH DIA (STD), 120 GAL.
(STD)
1
92176692 ELBOW, 0.75 TUBE X 0.75 NPT, 272 LITRE (STD), 272 LITRE (STD)-ESA, 500 LITRE (STD), 500
LITRE (STD)-ESA
1
80447527 Rev.C 79
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Discharge Tube Assembly to Receiver
(Dwg. 22511034U14)
PARTS LIST
Item Part No. Description Qty.
1
24436545 TUBE, ASSEMBLY, DISCHARGE, 80 GAL. - 20 INCH DIA (W/DRYER) 1
22479794 TUBE, ASSEMBLY, DISCHARGE, 80 GAL. - 24 INCH DIA (W/DRYER) 1
22479802 TUBE, ASSEMBLY, DISCHARGE, 120 GAL. (W/DRYER) 1
22479810 TUBE, ASSEMBLY, DISCHARGE, 272 LITRE (W/DRYER) 1
22771299 TUBE, ASSEMBLY, DISCHARGE, 272 LITRE (W/DRYER)-ESA 1
22479828 TUBE, ASSEMBLY, DISCHARGE, 500 LITRE (W/DRYER) 1
22771323 TUBE, ASSEMBLY, DISCHARGE, 500 LITRE (W/DRYER)-ESA 1
2 95083259 CONNECTOR, INVERTED FLARE 0.50 NPT X 0.75 TUBE 1
3
95937637 ELBOW 0.75 TUBE X 0.75 NPT OR BSPT, 80 GAL. - 20 INCH DIA (W/DRYER), 24 INCH DIA
(W/DRYER), 120 GAL. (W/DRYER) 1
92176692 ELBOW 0.75 TUBE X 0.75 NPT OR BSPT, 272 LITRE (W/DRYER), 272 LITRE (W/DRYER)-ESA,
500 LITRE (W/DRYER), 500 LITRE (W/DRYER)-ESA 1
80 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Discharge Tube Assembly For Base Mounted Package
(Dwg. 22511034U15)
PARTS LIST
Item Part No. Description Qty.
1 22480446 CLAMP, 0.75 INCH TUBE INSULATED 1
2 23288566 TUBE, ASSEMBLY, DISCHARGE (BASEPLATE W/DRYER) 1
23288574 TUBE, ASSEMBLY, DISCHARGE (DYER PACKAGE W/BYPASS) 1
3 92368687 SCREW, TPG M6-1 x 14 LONG 1
NOTE:
1.BSPT GROUPS HAVE AN ADAPTER FROM NPT TO BSPT - (39183306) NOT ILLUSTRATED.
2.SAME CLAMP 22480446 AND SCREW 92368687 REQUIRED FOR 20 INCH DIA TANK ASSEMBLY.
80447527 Rev.C 81
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assembly Dryer Starter Assembly into Starter Panel
(Dwg. 22511034U16)
PARTS LIST
Item Part No. Description Qty.
1 22505762 ASSEMBLY, STARTER 60 Hz FV DRYER 1
2*
22177299 FUSE, TIME DELAY, 15 hp 200 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 15 hp 230 V 60 Hz F.V. 2
39193289 FUSE, TIME DELAY, 15 hp 380 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 15 hp 460 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 15 hp 460 V 60 Hz S/D 2
81291601 FUSE, TIME DELAY, 15 hp 575 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 10 hp 200 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 10 hp 230 V 60 Hz F.V. 2
39193289 FUSE, TIME DELAY, 10 hp 380 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 10 hp 460 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 10 hp 460 V 60 Hz S/D 2
81291601 FUSE, TIME DELAY, 10 hp 575 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 7.5 hp 200 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 7.5 hp 230 V 60 Hz F.V. 2
39193289 FUSE, TIME DELAY, 7.5 hp 380 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 7.5 hp 460 V 60 Hz F.V. 2
81291601 FUSE, TIME DELAY, 7.5 hp 575 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 7.5 hp 230/1/60 F.V. 2
22177299 FUSE, TIME DELAY, 5 hp 200 V 60 Hz F.V. 2
82 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assembly Dryer Starter Assembly into Starter Panel
PARTS LIST
Item Part No. Description Qty.
2*
22177299 FUSE, TIME DELAY, 5 hp 230 V 60 Hz F.V. 2
39193289 FUSE, TIME DELAY, 5 hp 380 V 60 Hz F.V. 2
22177307 FUSE, TIME DELAY, 5 hp 460 V 60 Hz F.V. 2
81291601 FUSE, TIME DELAY, 5 hp 575 V 60 Hz F.V. 2
22177299 FUSE, TIME DELAY, 5 hp 200/1/60 F.V. 2
22177299 FUSE, TIME DELAY, 5 hp 230/1/60 F.V. 2
39193289 FUSE, TIME DELAY, 11 kW 380/400/415 V 50 Hz S/D 2
22177299 FUSE, TIME DELAY, 11 kW 220V 50Hz & 15 hp 230 V 60 Hz S/D 2
39193289 FUSE, TIME DELAY, 7.5 kW 380/400/415 V 50 Hz S/D 2
39193289 FUSE, TIME DELAY, 7.5 kW 380/400/415V 50 Hz F.V. 2
22177299 FUSE, TIME DELAY, 7.5 kW 220 V 50 Hz & 10 hp 230V 60 Hz S/D 2
22177299 FUSE, TIME DELAY, 7.5 kW 220 V 50 Hz F.V. 2
39193289 FUSE, TIME DELAY, 5.5 kW 380/400/415 V 50 Hz S/D 2
39193289 FUSE, TIME DELAY, 5.5 kW 380/400/415 V 50 Hz F.V. 2
22177299 FUSE, TIME DELAY, 5.5 kW 220 V 50 Hz S/D 2
22177299 FUSE, TIME DELAY, 5.5 kW 220 V 50 Hz F.V. 2
39193289 FUSE, TIME DELAY, 4 kW 380/400/415 V 50 Hz S/D 2
39193289 FUSE, TIME DELAY, 4 kW 380/400/415 V 50 Hz F.V. 2
22177299 FUSE, TIME DELAY, 4 kW 220 V 50 Hz S/D 2
22177299 FUSE, TIME DELAY, 4 kW 220 V 50 Hz F.V. 2
* IteM NO. 2 NOT ILLUSTRATED (4FU/5FU).
80447527 Rev.C 83
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dew Point Indicator into Gauge Panel
(Dwg. 22511034U17)
PARTS LIST
Item Part No. Description Qty.
1 22454540 THERMOMETER, REMOTE DIAL 1
NOTE:
MAKE A CIRCULAR CUT THROUGH THE INSULATION ON THE INDICATED TUBE. ATTACH THE DEW POINT
INDICATOR SENSOR BULB TO THE COPPER TUBE USING CLAMP #22810261. AFTER THE SENSOR HAS BEEN
FIRMLY ATTACHED, REWRAP THE INSULATION WITH TAPE #22499628.
84 80447527 Rev.C
DISCHARGE TUBE OPTIONS & STANDARD DRYER PACKAGE 5-15 hp/4-11 kW
ASSEMBLY drawing and parts list
Assemble Dryer Filter Access Cover
24 INCH DIA
RECEIVER TANK
20 INCH DIA
RECEIVER TANK
2
1
3
3
(Dwg. 22511034U18)
PARTS LIST
Item Part No. Description Qty.
1 22481493 COVER, ACCESS (DRYER FILTERS) 1
2 96742689 BOLT, HEX FLANGE M6-1 x 16 LONG 4
3
22550552 SAFETY VALVE, 80 GAL (ASME) - 20 INCH DIA 1
22052450 SAFETY VALVE, 80 GAL (ASME) - 24 INCH DIA 1
22052450 SAFETY VALVE, 120 GAL (ASME) 1
18990762 SAFETY VALVE, 272 LITRE 11 BAR CHINA 1
22431779 SAFETY VALVE, 272 LITRE 11 BAR AUSTRALIA 1
22493902 SAFETY VALVE, 272 LITRE 11 BAR SINGAPORE/MALAYSIA 1
22493902 SAFETY VALVE, 272 LITRE 11 BAR INDIA 1
22431787 SAFETY VALVE, 272 LITRE 16 BAR CHINA 1
22431787 SAFETY VALVE, 272 LITRE 16 BAR AUSTRALIA 1
22378665 SAFETY VALVE, 272 LITRE 16 BAR INDIA 1
22401590 SAFETY VALVE, 272 LITRE 16 BAR ESA 1
18990762 SAFETY VALVE, 500 LITRE 11 BAR CHINA 1
22431779 SAFETY VALVE, 500 LITRE 11 BAR AUSTRALIA 1
22493902 SAFETY VALVE, 500 LITRE 11 BAR SINGAPORE/MALAYSIA 1
80447527 Rev.C 85
Item Part No. Description Qty.
3
22493902 SAFETY VALVE, 500 LITRE 11 BAR INDIA 1
22431787 SAFETY VALVE, 500 LITRE 16 BAR CHINA 1
22431787 SAFETY VALVE, 500 LITRE 16 BAR AUSTRALIA 1
22378665 SAFETY VALVE, 500 LITRE 16 BAR INDIA 1
22401590 SAFETY VALVE, 500 LITRE 16 BAR ESA 1
99332009 SAFETY VALVE, 272 LITRE 8 BAR CHINA 1
99332009 SAFETY VALVE, 500 LITRE 8 BAR CHINA (GB150) 1
23655236 SAFETY VALVE, 272 LITRE 11 BAR (ESA) 1
23655236 SAFETY VALVE, 500 LITRE 11 BAR (ESA) 1
86 80447527 Rev.C
DRYER BYPASS (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Cooler Discharge Pipe and Fittings W/Bypass
(Dwg. 22511745K2)
PARTS LIST
Item Part No. Description Qty.
1 16545998 ELBOW, STREET 0.50 NPT PARKER #2202P-8-8 2
2 22504427 PIPE, DISCHARGE EXTENSION 0.75 NPT x 180 mm LONG. 1
3 54450176 VALVE, BALL 0.50 T-HANDLE 2
4 95934279 NIPPLE, EXTRA STRONG 0.50 NPT x 1.13 LONG 2
5 95953410 TEE, 300# 0.75 FNPT 1
6 95953949 BUSHING, REDUCER 0.75 NPT x 0.50 FNPT 2
80447527 Rev.C 87
DRYER BYPASS (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Dryer Heat Exchanger Discharge Tube and Fittings W/Bypass
(Dwg. 22511745K3)
PARTS LIST
Item Part No. Description Qty.
1 22505135 TUBE ASSEMBLY, DRYER BYPASS (UP-SERIES 5-15 hp) 1
2 22505150 TUBE ASSEMBLY, DRYER BYPASS (UP-SERIES 5-15 hp) 1
3 54450176 VALVE, BALL 0.50 T-HANDLE 1
4 95031795 ELBOW, INVERTED FLARE 90° MALE 0.63 TUBE x 0.50 NPT 1
5 95083226 CONNECTOR, INVERTED FLARE 0.50 NPT x 0.63 TUBE 1
6 95083259 CONNECTOR, INVERTED FLARE 0.50 NPT x 0.75 TUBE 2
7 95497277 TEE, 300# 0.50 FNPT 1
8 95934279 NIPPLE, EXTRA STRONG 0.50 NPT x 1.13 LONG 1
88 80447527 Rev.C
DRYER BYPASS (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Dryer Filters W/Bypass
(Dwg. 22511745K4)
PARTS LIST
Item Part No. Description Qty.
1 22504468 TUBE ASSEMBLY, DRYER BYPASS (UP-SERIES 5-15 hp) 1
80447527 Rev.C 89
DRYER BYPASS (UP-SERIES) ASSEMBLY drawing and parts list
Assemble Package Discharge Tube With Bypass
(Dwg. 22511745K9)
PARTS LIST
Item Part No. Description Qty.
1 22506455 TUBE, ASSEMBLY, 80 GAL. - 24 INCH DIA (DRYER PACKAGE W/BYPASS) 1
22506463 TUBE, ASSEMBLY, 120 GAL. (DRYER PACKAGE W/BYPASS) 1
22506471 TUBE, ASSEMBLY, 272 LITRE (DRYER PACKAGE W/BYPASS) 1
22771307 TUBE, ASSEMBLY, 272 LITRE (DRYER PACKAGE W/BYPASS) - ESA 1
22506489 TUBE, ASSEMBLY, 500 LITRE (DRYER PACKAGE W/BYPASS) 1
22771331 TUBE, ASSEMBLY, 500 LITRE (DRYER PACKAGE W/BYPASS) - ESA 1
24436701 TUBE, ASSEMBLY, 80 GAL. - 20 INCH DIA (DRYER PACKAGE W/BYPASS) 1
2 95031779 ELBOW, INVERTED FLARE 90° MALE 0.75 TUBE x 0.50 NPT 1
3 95937637 ELBOW, 80 GAL. - 24 INCH DIA (DRYER PACKAGE W/BYPASS), 120 GAL. (DRYER PACKAGE
W/BYPASS)
1
92176692 ELBOW, 272 LITRE (DRYER PACKAGE W/BYPASS), 272 LITRE (DRYER PACKAGE W/BYPASS)
- ESA, 500 LITRE (DRYER PACKAGE W/BYPASS), 500 LITRE (DRYER PACKAGE W/BYPASS)
- ESA
1
32145088 ELBOW, 80 GAL. - 20 INCH DIA (DRYER PACKAGE W/BYPASS) 1
90 80447527 Rev.C
OUTDOOR MODIFICATION OPTION assembly drawing and parts list
Assemble Left Side Louvered Panel
(Dwg. 22593628A2)
PARTS LIST
Item Part No. Description Qty.
1 22555106 LOUVER, AIR INTAKE (OUTDOOR MODIFICATION) 1
NOTE:
LOOSEN THE (4) SCREWS WHICH ATTACH THE PANEL FILTER TRAY TO THE LEFT END PANEL, SKIP KEY SLOT
IN THE FLANGE OF THE LOUVERED COVER OVER THE SCREW AND RETIGHTEN THE SCREW
80447527 Rev.C 91
OUTDOOR MODIFICATION OPTION ASSEMBLY drawing and parts list
Assemble Cooler Hood to Top Panel
(Dwg. 22593628A3)
PARTS LIST
Item Part No. Description Qty.
1 22555072 BOX COMPRESSOR EXHAUST (OUTDOOR MODIFICATION) 1
NOTE:
LOOSEN THE (4) SCREWS WHICH ATTACH THE PANEL FILTER TRAY TO THE LEFT END PANEL, SKIP KEY SLOT
IN THE FLANGE OF THE LOUVERED COVER OVER THE SCREW AND RETIGHTEN THE SCREW
92 80447527 Rev.C
OUTDOOR MODIFICATION OPTION ASSEMBLY drawing and parts list
Assemble Cooler Louver to Hood
(Dwg. 22593628A4)
PARTS LIST
Item Part No. Description Qty.
1 22555080 LOUVER, AIR EXHAUST 1
2 22555098 HOOD, ODM EXHAUST 1
3 92368687 TAPTITE SCREW M6-1 x 12 LONG 6
80447527 Rev.C 93
Power OUT RESTART OPTION assembly drawing and parts list
Assemble Time Delay Relay, And Control Relay to Din Rail inside of Starter Panel
(Dwg. 22593636E2)
PARTS LIST
Item Part No. Description Qty.
1 22837058 RELAY, TIME DELAY 1
2 24496010 RELAY, CONTROL, DPDT 1
94 80447527 Rev.C
Power OUT RESTART OPTION assembly drawing and parts list
Assemble Alarm to Starter Panel
(Dwg. 22593636E3)
PARTS LIST
Item Part No. Description Qty.
1 23403892 ALARM, PANEL MOUNT 48-120 VAC 1
80447527 Rev.C 95
Power OUT RESTART OPTION assembly drawing and parts list
Assemble Power Out Restart Decal
(Dwg. 22593636E4)
PARTS LIST
Item Part No. Description Qty.
1 35268788 CABLE TIE 10
2 92978964 DECAL, POWER OUT RESTART OPTION 1
96 80447527 Rev.C
BASEPLATE W/DRYER EDV ASSEMBLY drawing and parts list
Assemble EDV Bracket and Valve to Base
(Dwg. 22594063B2)
PARTS LIST
Item Part No. Description Qty.
1 22480735 BRACKET, EDV MOUNTING (UP-SERIES W/DRYER) 1
2 54410931 COMPONENT OF 54410931 1
3 54410931 SOLENOID VALVE BODY (COMPONENT OF 54410931) 1
4 54410931 SOLENOID VALVE CONTROLS (COMPONENT OF 54410931) 1
5 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
6 95037412 BUSHING, REDUCER 0.50 NPT x 0.25 FNPT 1
80447527 Rev.C 97
BASEPLATE W/DRYER EDV ASSEMBLY drawing and parts list
Assemble Tube and Fittings from Dryer Condensate Manifold Block to EDV
(Dwg. 22594063B3)
PARTS LIST
Item Part No. Description Qty.
1 24161168 GROMMET, INSULATION FOR 1.75 INCH HOLE, 1.5 INCH ID, 2.0 INCH OD 1
2 39124821 TUBE, 0.375 INCH SYNFLEX 2.5 FT
3 39155650 ELBOW, 0.25 NPT x 0.38 TUBING 1
4 39156419 CONNECTOR, 0.25 NPT x 0.38 TUBING 1
98 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Pressure Switch to Blower Inlet Panel
(Dwg. 24009276D2)
PARTS LIST
Item Part No. Description Qty.
1
23621600 SWITCH, PRESSURE 100-115psi 1
23621634 SWITCH, PRESSURE 110-125psi 1
23621618 SWITCH, PRESSURE 130-150psi 1
23621626 SWITCH, PRESSURE 180-210psi 1
23621592 SWITCH, PRESSURE 125-145 psig 1
2 23646086 BRACKET, PRESSURE SWITCH 1
3 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
4 96738828 SCREW, MACHINE PAN HEAD TYPE H M5 x 10.00 LONG 2
80447527 Rev.C 99
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Solenoid Valve, Blowdown Valve and Blowdown Bracket
(Dwg. 24009276D3)
PARTS LIST
Item Part No. Description Qty.
1 22124085 VALVE, SOLENOID - 0.25 NPT BLOWDOWN 1
2 54755426 BRACKET, SOLENOID/BLOWDOWN VALVE 1
3 54774302 VALVE, SOLENOID 0.125 NPT, 110 V 50/60 Hz 1
4 92368687 TAPTITE SCREW M6-1 x 12 LONG 2
5 96703756 NUT, HEX STYLE 1 COARSE THD M4-0.7 2
6 96742754 SCREW, MACHINE PAN HEAD TYPE H M4 x 40.00 LONG 2
7 96743182 SCREW, HEX SOCKET BUTTON HEAD M4 x 10.00 LONG 4
100 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - After-cooler to Pressure Switch
(Dwg. 24009276D4)
PARTS LIST
Item Part No. Description Qty.
1 54403266 ELBOW, 0.25 BSPT x 6 mm TUBE 1
2 92490358 TUBE, NYLON 6 mm O/D BLUE 1
3 92794262 ELBOW, DOUBLE 0.25 BSPT x 6 mm TUBE 1
NOTE:
ITS IS INTENDED THAT THIS LINE CREATES A “P” TRAP TO PREVENT ANY MOISTURE FROM GETTING TO THE
PRESSURE SWITCH - DO NOT JOIN A SHORT / DIRECT ROUTE.
80447527 Rev.C 101
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - Load Solenoid to Blowdown Solenoid
(Dwg. 24009276D5)
PARTS LIST
Item Part No. Description Qty.
1 92490358 ELBOW, 0.25 BSPT x 6 mm TUBE A/R
2 92715069 TUBE, NYLON 6 mm O/D BLUE 1
3 92794262 ELBOW, DOUBLE 0.25 BSPT x 6 mm TUBE 1
A/R - AS REQUIRED.
102 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - Load Solenoid to Inlet Valve
(Dwg. 24009276D6)
PARTS LIST
Item Part No. Description Qty.
1 92490358 TUBE, NYLON 6 mm O/D BLUE A/R
2 92715069 ELBOW, 0.13 NPT x 0.25 TUBE 1
A/R - AS REQUIRED.
80447527 Rev.C 103
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - Load Solenoid Vent to Inlet Valve And Blowdown Solenoid to Inlet Valve
(Dwg. 24009276D7)
PARTS LIST
Item Part No. Description Qty.
1 22163869 ADAPTOR, CONVERSION (0.125 BSPP x 0.125 NPT) 1
2 92490358 TUBE, NYLON 6 mm O/D BLUE A/R
3 92715051 CONNECTOR, 0.125 BSPT x 6 mm TUBE 1
A/R - AS REQUIRED.
104 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - Blowdown Solenoid to Inlet Valve And Inlet Valve to Diffuser
(Dwg. 24009276D8)
PARTS LIST
Item Part No. Description Qty.
1 54403266 ELBOW, 0.25 BSPT x 6 mm TUBE 1
2 92490358 TUBE, NYLON 6 mm O/D BLUE A/R
A/R - AS REQUIRED.
80447527 Rev.C 105
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Safety Valve Option - for SIRC Only
Dwg. 24009276D9
PARTS LIST
Item Part No. Description Qty.
1
99332009 VALVE, PRESSURE SAFETY 8.9 BAR 1
18990762 VALVE, PRESSURE SAFETY 11 BAR 1
22431787 VALVE, PRESSURE SAFETY 16 BAR 1
2 92931518 TEE, MALE RUN 1/4 IN. BSPT 1
106 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - MPCV to Blowdown Solenoid
(Dwg. 24009276D10)
PARTS LIST
Item Part No. Description Qty.
1 92490358 TUBE, NYLON 6 mm O/D BLUE A/R
A/R - AS REQUIRED.
80447527 Rev.C 107
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Nylon Tube - Pressure Switch to Gauge
(Dwg. 24009276D11)
PARTS LIST
Item Part No. Description Qty.
1 92490358 TUBE, NYLON 6 mm O/D BLUE A/R
A/R - AS REQUIRED.
108 80447527 Rev.C
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
Assemble Solenoid and Blowdown Cable to Starter Box
(Dwg. 24009276D12)
PARTS LIST
Item Part No. Description Qty.
1 22056329 ASSEMBLY, CABLE (SOLENOID VALVE) 1
2 22056329 ASSEMBLY, CABLE BLOWDOWN 1
A/R - AS REQUIRED.
80447527 Rev.C 109
CONTROLS (UP SERIES) ASSEMBLY drawing and parts list
assemble Pressure Switch Cable and Conduit for High Air Temperature Switch
(Dwg. 24009276D13
PARTS LIST
Item Part No. Description Qty.
1 22097463 CONDUIT, 0.375 INCH HEAVY 3 FT
2 22097471 ELBOW, 90° CONDUIT (0.50 NPT x 0.375 CONDUIT) 2
3 23972664 ASSEMBLY, PRESSURE SWITCH CABLE 1
4 92877018 GLAND, CABLE (LIQUID TIGHT FITTING) 1
5 95272084 COUPLING, CONDUIT 0.50 1
110 80447527 Rev.C
Maintenance Kit (No Coolant)
CCN DESCRIPTION
24178220 KIT – MAINTENANCE 2000 HR (NON-TAS)
24178238 KIT – MAINTENANCE 2000 HR, 10-15 hp/7.5-11 kW (TAS)
24178246 KIT – MAINTENANCE 2000 HR, 5-7.5 hp/4-5.5 kW (TAS)
Option Kits
CCN DESCRIPTION
54579248 VALVE, ELECTRIC DRAIN
23405061 KIT – PORO
42594291 KIT – OUTDOOR MODIFICATION
Repair Kits
CCN DESCRIPTION
23846264 KIT – INLET VALVE REPAIR
23134968 KIT – MPCV REBUILD
23157241 KIT – THERMAL VALVE FIELD RETROFIT
Spare Parts
CCN DESCRIPTION
88171913 ELEMENT, INLET AIR FILTER
39329602 FILTER, COOLANT
24121212 ELEMENT, SEPARATOR
38342028 FILTER, PANEL (4-PACK)
22441489 PUSHBUTTON, RESET
22384952 BUTTON, EMERGENCY STOP
22384929 INDICATOR (GREEN)
22480313 FUSE, DRYER, 60 HZ
22480305 FUSE, DRYER, 50 HZ
81291601 FUSE, 0.5 A
22177307 FUSE, 0.75 A
39193289 FUSE, 1.0 A (TIME DELAY)
32203176 FUSE, 1.0 A (NON-TIME DELAY)
22177299 FUSE, 1.5 A
22282024 VALVE, THERMAL CONTROL
23012313 ELEMENT, CONTROL AIR FILTER
38450334 KIT, DRAIN
38450367 KIT, O-RING
RECOMMENDED PARTS
80447527 Rev.C 111
RECOMMENDED PARTS
Safety Valves
CCN DESCRIPTION
22401590 VALVE, SAFETY – 16 BAR (PED)
22431761 VALVE, SAFETY – 8.8 BAR – AP
22431779 VALVE, SAFETY – 11 BAR – AP
22431787 VALVE, SAFETY – 16 BAR – AP
22378665 VALVE, SAFETY – 232 PSI (ASME)
CONTROL
CCN DESCRIPTION
54774302 VALVE, SOLENOID (LOAD)
22124085 VALVE, SOLENOID (BLOW DOWN)
22294037 RELAY, TIME DELAY
COOLANT CHECK
CCN DESCRIPTION
38035531 KIT – COOLANT SAMPLE CHECK - NORTH AMERICA, SOUTH AMERICA, INDIA
88176367 KIT – COOLANT SAMPLE CHECK - EUROPE, MIDDLE EAST AND AFRICA
91002550 KIT – COOLANT SAMPLE CHECK - ASIA PACIFIC
15478415 KIT – COOLANT SAMPLE CHECK - CHINA/SIRC
COOLANT
SIZE ULTRA ULTRA EL ULTRA FG (FOOD GRADE)
1 LITER 92837095 24161119 ---
5 LITER 92692284 24061608 23973969
15 LITER --- 24061624 ---
20 LITER 38459582 --- 23973977
